Dust-Free Feeding Station
- This series of equipment is suitable for the unpacking, feeding, screening and discharging of small and medium-sized bagged materials in the pharmaceutical, chemical and food industries.During unpacking, the dust collection fan prevents the material dust from flying everywhere.
- The equipment is especially suitable for working conditions of small-batch manual feeding and materials that are easy to agglomerate.
- The feeding platform is in a negative pressure state, with no dust leakage, achieving dust-free and environmental protection. There is no material loss during the feeding process, protecting the clean environment.
- Built-in high-efficiency dust collector, easy to maintain, and can also be connected with dust collection equipment.
- A variety of main materials can be selected according to the actual needs of users: SS304, SS304L, SS316, 316L, carbon steel, etc.
- Can be equipped with an automatic cutter and set up automatic feedback to realize the interlocking automation of the overall equipment;
- The overall structure, overall height and hopper can be designed and adjusted according to the user's actual on-site layout.
- Can be connected with positive pressure/negative pressure conveying to supply materials for the production line.
Overview
What is the Small Bag Dosing Station?
The small bag dosing station, also known as dust-free feeding station or manual dumping station, is widely applicable for the feeding and discharging of powder and granular materials in small and medium-sized bag packaging. It consists of a manual dumping box, a backpressure feeding platform, a grid, a lower sand pit, a vibrator, a filtration system, a dust removal system, a backblowing airbag, and other components.This product features easy operation, easy observation, easy inspection, easy maintenance and cleaning, which protects the health of operators.Made of stainless steel, the equipment is durable and long-lasting.It is widely used in industries such as food, new energy lithium battery, and chemical industry.
The small bag dosing station is often used for the bag opening and discharging operation of 25kg or 50kg bagged powder and granular materials. It completes the bag opening and discharging work by allowing materials to fall into the hopper by gravity through steps such as manual bag opening and automatic dumping. The dust generated during the operation is filtered out by the built-in dust removal device, enabling workers to work easily in a clean environment.According to process requirements, a screening function can be added to screen out impurities; it can also be used with a vacuum feeder to achieve the vacuum feeding function.
Working Principle of Dust-Free Feeding Station:
During bag unpacking, the dust collection fan prevents the material dust from flying everywhere.When the material is unpacked and poured into the next process, it only needs to be manually unpacked and put into the system directly. The material passes through a vibrating screen (safety screen), which can intercept large pieces of materials and foreign objects, thus ensuring that the particles meeting the requirements are discharged.It uses the negative pressure formed by the centrifugal fan and the suction pipeline to collect the dust and fly ash during the discharging process, preventing the dust from escaping, polluting the surrounding environment and protecting the health of operators.
Advantages of Manual Dumping Station:
- Simple structure and low later maintenance cost;
- Ergonomic design, making feeding simple and comfortable;
- Gas spring-assisted opening and closing of the warehouse door for more labor-saving;
- The filter bracket can prevent bags or oversized items from entering the warehouse body;
- Dust removal and backblowing, improving the workshop environment and maximizing the use of materials;
- Sandblasted surface treatment, with a grand and connotative appearance;
- Flexible design, which can be customized according to customer requirements;
- Wide application range, meeting the feeding needs of all solid materials.
Application Fields:
Pharmaceutical industry, chemical industry, food industry, battery materials, etc.;Designed according to user needs, it effectively isolates the material dust generated during feeding and related equipment from the human body. Thus, under the negative pressure condition of the fan, the dust is sucked into the filtration system to separate gas and materials. When a large amount of materials accumulate, they fall into the silo due to their own weight.
Maintenance of Small Bag Dosing Station:
- Wear labor protection equipment and a mask, turn on the dust collector, and use an air gun to clean the inside and outside of the machine body.
- Turn off the dust collector and the main power supply, remove the filter element from the filter, and blow-wash the filter element with an air gun. If the filter element is found to be invalid, it should be replaced in time.
- Take out the screen of the bottom vibrating screen, blow-wash it with an air gun, check the integrity of the screen, and replace it in time if damage is found.
- Wipe the parts where materials are easy to adhere with a wet cloth. After cleaning, dry the surface with an air gun, and then wipe it again with a clean cloth.
Technical Parameters
Technical Parameters
Packaging Bag Specifications | 0~50(kg/bag) |
Feeding Capacity | 0-10t/h |
Feeding Method | Manual feeding |
Equipment material | Q235,SS304,SS316L and other material are optional according to requriements |
Applicable Voltage | 220V/380V |
Air Pressure | 0.8MPa |
Capacity | 1m³/ min |
Dust Removal Power | 075-2.2kw |
Optional Equipment | lron remover/vibrating screen/bag collecting device/Weighing and conveying/waste bag collection |
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
Ton Bag Unpacking Station
- Strong adaptability, capable of handling the unpacking and unloading operations of powdery and granular materials in ton bags, and widely applicable to various industries for ton bag unpacking.
- Dust-free and environmentally friendly: the ton bag unpacking equipment adopts airbag sealing or double-layer clamping mouth sealing, and is equipped with a negative pressure dust collection device, which is airtight and reliable, enabling dust-free operation and operation on-site for ton bag unpacking.
- Convenient and efficient: wired remote control is used for unloading work of the ton bag unpacking station, with simple operation, which can greatly improve the feeding efficiency.
- Flexible design: the unloading auxiliary method is determined according to the characteristics of materials, and the components of the ton bag rack and the load of the electric hoist are determined according to the on-site conditions and the size of the ton bag for the ton bag unpacking station.
- Airbag clamping mouth sealing: the structure is completely closed during unloading, with no dust leakage during ton bag unpacking.
- A code scanner and touch screen can be set up to avoid feeding errors in the ton bag unpacking process.
- The pneumatic pushing and kneading plate squeezes the ton bag to promote the falling of materials, improving the unloading efficiency of the ton bag unpacking station.
- Clean crane and electric hoist operation, fixed lifting to straighten the bag mouth to assist unloading, saving time and effort for ton bag unpacking.
- Simple structure, low later maintenance cost for the ton bag unpacking station.
Automatic Bag Unpacking Machine
- Fast Unpacking Speed and High Efficiency: For materials with good fluidity, the bag unpacking speed of the machine is 800-1200 bags per hour (the speed varies depending on the material specific gravity and bag specifications). The high-speed automatic bag unpacking machine greatly improves production efficiency.
- Good Dust Control Effect: This equipment adopts a fully enclosed structure, which can realize synchronous dust collection as needed. During the operation of the unpacking machine, no dust leakage is visible to the naked eye, and the environmental indicators of the workplace meet the national occupational health standards. The dust-free automatic bag unpacking machine creates a healthy working environment.
- Long Equipment Service Life: The cutter made of high-strength wear-resistant material better ensures the service life. It can be reasonably adjusted and used according to different working conditions to meet different material requirements and ensure the service life. The durable automatic bag unpacking machine has a long service life for long-term production needs.
- High Equipment Stability: The full-series optimized design and mechanism analysis, combined with dynamic long-term experimental calibration, better ensure the stable operation of the entire equipment. The stable automatic bag unpacking machine ensures continuous production without frequent failures.
- Reasonable Space Layout: The whole machine has a compact and beautiful appearance. The entire process from material bag conveying to material discharge and waste bag collection is integrated, and the entire unpacking and conveying process can be realized in a limited space. The space-saving automatic bag unpacking machine is suitable for factories with limited space.
- Flexible Design Layout: The equipment configuration can be reasonably allocated according to the site, and the design can be flexibly carried out according to the site conditions to meet the space requirements of different working conditions. The customizable automatic bag unpacking machine adapts to various on-site environments.
- Low Equipment Power Consumption: Compared with other equipment, under the condition of completing the same workload, the power consumption ratio is significantly reduced, which can better reduce energy consumption. The energy-saving automatic bag unpacking machine helps enterprises save energy costs.